Specification

 Specification – Multi-face machining on your CNC vertical. Why buy an expensive 4th axis?

  • Operates by M-Code call from CNC
  • Normal shop air supply
  • Very simple electrical connection
  • Fast indexing
  • Robust all cast iron construction
  • Variable pre-set indexes
  • Multiple indexers operated from one M-code
  • Fast, Positive, Accurate Indexing
  • All type of work holding arrangements
  • Move to any machine with interface
  • Just bolt down, connect the air supply, plug in and go
Indexer Work holding
There are a vast range of work holding capabilities for the speed indexer units. This ranges from standard face plates through to pneumatic chucks and expanding mandrels. Alpha Machine Tools would be pleased to quote for any application.

STD 125 Indexer

STD 125 Indexer

Fitted-with-3-Jaw-Chuck

Fitted-with-3-Jaw-Chuck

Using fixture for Casting

Using fixture for Casting

 

Fitted with 5C Collet Chuck

Fitted with 5C Collet Chuck

As well as the methods shown here, the variation of possible workholding systems is endless.
Manually Operated Tailstock

Manually Operated Tailstock

 

As an additional benefits to the small CNC Machining Centre user is that as the indexer is relatively small and certainly cost effective compared with ‘true’ fourth axes. More than one indexer can be mounted on a machine table to give multiple component machining capability. On a multiple set up there is still only a need for one M code function to generate an index, a compact interface unit takes care of the required input and output signals. An example of this is shown below.

Bridgeport VMC 800-22 Vertical Machining Centre
A Bridgeport VMC 800/22 Vertical Machining Centre fitted with a bank of four PTG 125 Indexers

 

 

PTG 125 Indexer General Data

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TYPE

A B C D E F G H I J
125 198 225 125 100 155 15 170 95 40 6

STANDARD INDEX POSITIONS

15,30,45,60,90, DEGREES

INDEDXER ROTATION

COUNTER CLOCKWISE

AIR PRESSURE REQUIRED

60 – 80 P.S.I.

CONCENTRICITY

.008MM TIR
ACCURACY

+ / – 1 MIN. OF ARC

ELECTRICAL REQUIREMENTS

24V DC / 200 MA MAX

MINIMUM INDEX (SPECIAL)

5 DEGREES

SPECIAL INDEX POSITIONS KITS

AVAILABLE UPON REQUEST

The PTG Index Units can be fitted to any cnc vertical machining center which has a spare ‘M’ code (M FIN).  The end user is responsible for any hard wiring and software modifications that may be needed. 

Please note:
As the indexers are mechanically indexed it is preferable that all loads are evenly balanced about the centre.